Cases13 cases

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1. IL-0101 After Google forced a GKE control plane upgrade to 1.33.2 at a deprecation deadline, no new node could initialise, so autoscaling and spot node replacement stopped for 15 hours

   Wealthy2025sev1

   Symptoms

   Nodes that already existed kept running, but every new node, spot or standard, on either v1.32 or v1.33, failed to initialise and could not join the cluster. Spot nodes that were preempted and recreated never came back, so services degraded progressively: background workers on spot instances, reporting services and order allocation stopped completely, and the APIs on existing nodes kept answering but could not scale for load spikes.

   Scale-up failureContainer crash loopService outageDNS resolution failures

   Trigger

   Google upgraded the GKE control plane from v1.32.x to v1.33.2 at the version deprecation deadline, although auto-upgrade was disabled on the node pools.

   Root cause

   Breaking change in an upgrade

   Component

   GKE control planeNode poolClient-side DNS resolver and cachePersistent volumes and stateful setsConfigMaps and Secrets

   Contributing factor

   Deferred upgradesSingle point of failureIneffective rollbackNo headroom

   Remediation

   • Created a new GKE cluster at v1.33, the version of the forced upgrade
   • Upgraded Istio to 1.27.1 for Kubernetes 1.33 compatibility
   • Updated the cert-manager configuration for Kubernetes 1.33
   • Migrated all production workloads to the new cluster and verified pod scheduling, DNS resolution, PVC mounting and external integrations
   • Decommissioned the broken cluster

   Action items

   • Configure all clusters to use the GKE stable release channel
   • Implement a separate management cluster for Argo CD, monitoring and other control components (Q4 2025)
   • Review spot instance usage for critical workloads and add on-demand fallback pools
   • Document the SRE upgrade procedure: management cluster first, production after a monitoring period of several days
   • Document a Kubernetes, Istio and cert-manager compatibility matrix
   • Create an automated upgrade testing pipeline
   • Reserve static IPs for quick migrations
   • Pin versions of Istio, cert-manager, CSI and DNS addons
   • Stay current with stable releases and regularly check GKE alerts and announcements to avoid deprecation deadlines

   Lessons

   GKE upgrades the control plane at a version's deprecation deadline even when auto-upgrade is disabled, so staying inside the supported version window is how to avoid a forced upgrade. A control plane upgrade can leave existing nodes healthy while every new node fails, and spot nodes that cannot rejoin after preemption turn this into cascading failures. Relying heavily on spot instances for critical workers turned a node join failure into a progressive outage. Kubernetes upgrades have to be planned together with dependent components such as Istio and cert-manager, and without a standby cluster on the same provider there was no immediate failover; the only recovery left was building a new cluster.

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2. IL-0020 During an EKS 1.30 upgrade the descheduler tried to reschedule every pod on the cordoned nodes at once and production workloads went down

   UK Ministry of Justice2025

   Symptoms

   At 09:36 on 18 March 2025, during the upgrade of the live cluster to EKS 1.30, users reported that their pods were being terminated and were not restarting automatically, in both production and non-production environments. Automated infrastructure alerts fired as well, and production services had outages.

   Pod evictionPods PendingService outageUpgrade stall

   Trigger

   Upgrading the live EKS cluster from 1.29 to 1.30, during which the descheduler attempted to reschedule all pods on the cordoned nodes simultaneously.

   Root cause

   Faulty deployment

   Component

   DeschedulerNode poolCluster autoscaler

   Contributing factor

   No headroomNo alert on limitUnreviewed defaults

   Detection

   Users reported at 09:36 that pods were being terminated and not restarting, and automated infrastructure alerts fired.

   Remediation

   • Removed the cordon annotation so pods could be rescheduled
   • Deleted stuck 1.30 nodes to force their recreation
   • Added a new node group of 20 nodes running 1.30 by hand
   • Cordoned and drained all old 1.29 nodes onto the new 1.30 nodes

   Action items

   • Raise an AWS Production System Down support case (Case ID: 174229643100496)
   • Get guidance from AWS support on querying control-plane logs to find the root cause of similar issues
   • Document a runbook for emergency scaling of a new node group in case of unexpected capacity shortages
   • Alert on an imbalance between the autoscaling group and the Kubernetes nodes
   • Review the descheduler configuration to understand why it throws pods off cordoned nodes, and fix it where possible
   • Alert on spikes in the pending pod count

   Lessons

   The write-up lists review actions rather than lessons. They show the team had no documented way to add an emergency node group, no alert on a mismatch between the autoscaling group and the nodes Kubernetes sees, no alert on a spike in pending pods, and no clear understanding of how the descheduler treats cordoned nodes.

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3. IL-0084 Packet drops on a bare metal provider's vSwitch forced Namespace to rebuild its fra3 region and left global capacity short, and the next day slow NVMe writes on a control plane node drove the Kubernetes API server to very high CPU

   Namespace2024

   Symptoms

   From 17 October 2024, packets through the vSwitch that joined Namespace's bare metal machines at one provider in the fra3 region were dropped at random. Retries in TCP, QUIC and the Namespace control plane hid most of it, but the SLO error budget for latency targets on key interactions began to burn.

   Intermittent connection failuresHigh latencyControl plane lagService outage

   Trigger

   Random packet drops on the bare metal provider's vSwitch from 17 October 2024; for the second outage, a rate of Kubernetes changes that the slow NVMe on one control plane node could no longer keep up with.

   Root cause

   Cloud provider outage

   Component

   Kubernetes API server

   Contributing factor

   No capacity planningNo headroomOverlapping failures

   Detection

   SLO-based monitoring of latency targets showed the error budget burning while retries hid the individual packet drops.

   Remediation

   • diverted all customer traffic from fra3 to other regions
   • connected each provider machine to the zrh1 cluster over Wireguard instead of the vSwitch
   • repaved every fra3 machine with a new identity, certificates and encryption-at-rest keys, dropping regional caches to recover faster
   • cloned existing datasets in a more distributed way to speed up repaving the machines
   • added machines back to the new region in batches and returned the region to the compute pool
   • redirected workloads away from zrh1 during the second outage
   • cloned the failing control plane node's key state to a higher-capacity node that took over its role and IP address

   Action items

   • Credit all instances that ran during the outages back to customers
   • Build up backup regions and solutions so a similar event has options that do not affect customers

   Lessons

   Running hot with a delayed hardware delivery left no room to take a region out, so fixing a provider network fault turned into a global capacity shortage. After one outage the team was anchored on its cause and first looked for network problems in the second outage, which had a different cause: a control plane node whose disk could not keep up with the Kubernetes change rate.

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4. IL-0044 Prometheus OOMKilled in a loop while replaying its write-ahead log after a kube-prometheus-stack upgrade

   Saifeddine Rajhi2024

   Symptoms

   After an upgrade of the kube-prometheus-stack Helm chart, several pods stayed not ready. Among them was prometheus-prometheus-operator-prometheus-0, showing 3/4 Running and a recent termination.

   OOMKilledProbe failuresMonitoring outage

   Trigger

   During the kube-prometheus-stack Helm chart upgrade, Prometheus had to replay its write-ahead log on startup, and the replay needed more memory than its limit allowed.

   Root cause

   Capacity exhaustion

   Component

   PrometheusContainer memory limit

   Contributing factor

   Unknown limitNo headroom

   Detection

   The team noticed pods not ready after the Helm chart upgrade and found the OOMKilled termination with kubectl describe pod.

   Remediation

   • ran promtool tsdb analyze inside the Prometheus pod to find high-cardinality metrics such as haproxy_server_http_responses_total

   Action items

   • Verify that the memory overhead during WAL replay stays within acceptable limits, for example 10 to 15%, and do not run Prometheus close to its memory limit
   • Optimise storage, scraping and remote write configuration and upgrade to newer Prometheus releases
   • Recover automatically from OOM crash loops, for example by deleting the WAL on OOM events
   • Enforce scrape limits so Prometheus stops scraping targets when memory use passes a threshold

   Lessons

   Size Prometheus for its restart, not only for steady state: WAL replay can need far more memory than normal running, and a Prometheus that already runs near its limit can be OOM-killed during the replay. Much of Prometheus memory use comes from cardinality, which promtool tsdb analyze can measure even when Prometheus itself is down.

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5. IL-0131 A new kind of GenerateContent request made Vertex AI prediction API servers segfault, and once enough of them restarted at the same time the serving fleet could not carry the load

   Google Cloud2024

   Symptoms

   From 12:06 US/Pacific on 12 June 2024, services built on Vertex AI Prediction began reporting failed user requests in eight regions: us-central1, asia-southeast1, europe-west3, europe-west4, us-east1, us-west1, northamerica-northeast1 and us-east4.

   High error rateHigh latencyIntermittent timeouts

   Trigger

   Starting on 8 June 2024, a new form of user request to the GenerateContent API caused intermittent segmentation faults in the Vertex Serving Prediction API servers; on 12 June the rate of such requests increased.

   Root cause

   Software defect

   Component

   Model inference serverCloud load balancer

   Contributing factor

   Partial rolloutNo headroom

   Detection

   Internal production monitoring alerted engineers to the segfaults on 10 June 2024 at 07:35 US/Pacific, before any visible customer impact; on 12 June services built on Vertex Prediction reported failing user requests.

   Remediation

   • confirmed the new failures came from the same segfault found on 10 June
   • accelerated the rollout of the fix that was already in progress, completed at 15:59 US/Pacific

   Action items

   • Ensure early signals of server binary issues are captured in production health analysis and investigated in time
   • Ensure release validation of feature changes and updates in production

   Lessons

   A crash that only some requests trigger can stay invisible while load balancers route around the restarting servers. It becomes an outage when the share of such requests grows until too many servers are restarting at once. Here the cause was known and a fix was rolling out two days before customers were affected, but the progressive rollout had not finished when the triggering traffic increased; Google's follow-up is to investigate early signals of server binary issues in time.

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