Cases43 cases

26 to 30 of 43

1. IL-0107 Kyverno stuck in a crash loop behind a webhook with failurePolicy fail blocked every change to Kubernetes Service objects for 88 minutes

   DFDS2022

   Symptoms

   At 11:38 UTC on 3 August 2022 an end-user team told the platform team that applying a Service resource to one of the Kubernetes clusters failed.

   Deploys failingContainer crash loop

   Trigger

   A certificate chain in a third-party application expired, through no action of DFDS, and the outdated Kyverno installation got stuck in a crash loop.

   Root cause

   Certificate or credential expiry

   Component

   Policy engineAdmission webhook

   Contributing factor

   Deferred upgradesUnreviewed defaultsMonitoring blind spotIgnored early signal

   Detection

   An end-user team alerted the platform team at 11:38 UTC that applying a Service resource failed; the platform team started looking into it at 11:50 UTC.

   Remediation

   • reproduced the issue in a sandbox cluster and deployed the fix there first
   • updated Kyverno to a newer Helm chart version in the affected production cluster

   Action items

   • Implement monitoring on Kyverno
   • Create internal documentation on the Kyverno setup
   • Investigate the exact certificate issue in the third-party application
   • Consider changing the failurePolicy on ClusterPolicy resources going forward

   Lessons

   Operational issues should be added to the 'Ops Day to Day' board from the start.

   View case
2. IL-0009 A duplicated generated name made Argo CD replace the InfluxDB Cloud production Application and delete the whole production environment

   InfluxData2022

   Symptoms

   Right after a pull request to the infrastructure-as-code repository was merged, every API endpoint of one InfluxDB Cloud production cluster began returning 404 errors. Writes and reads failed alike: no one could collect data, scheduled tasks failed to run and external queries did not work.

   Service outageResources deletedHigh error rate

   Trigger

   A merged pull request whose rendered YAML added a new Argo CD Application and AppProject that an automation error had named app01-cluster01, the name of the existing production Application, instead of app02-cluster01; reviewers did not notice the app01 and app02 difference.

   Root cause

   Configuration change

   Component

   Argo CDPersistent volumes and stateful setsConfiguration templating

   Contributing factor

   Missed in reviewNo runbookNo safeguard on destructive changeMonitoring blind spotAutomation amplification

   Detection

   Monitoring and alerting did not detect the issue right away, so the team's first response was to try to roll the change back rather than plan a recovery. The write-up does not say how the team found out.

   Remediation

   • stopped the revert of the merged pull request
   • restored the etcd metadata cluster
   • recreated the missing Kubernetes objects so the retained PersistentVolumes became available, then recreated the StatefulSets
   • restored the Zookeeper volumes from an hourly Velero backup
   • rebuilt the Kafka StatefulSet one pod at a time with health and readiness checks disabled
   • accepted writes into the Kafka write-ahead log and scaled up the write path with more replicas and higher memory requests and limits
   • recreated the storage pods, which downloaded data from object storage, reindexed it and replayed the write-ahead log
   • re-enabled Argo CD, queries, dashboards and scheduled tasks, restored replica counts and ran final QA checks

   Action items

   • Write runbooks for restoring state when Kubernetes objects such as PersistentVolumeClaims are deleted but the data on the underlying volumes is preserved
   • Set every volume in every environment to retain data when its PersistentVolumeClaim is deleted
   • Improve the process for handling public-facing incidents
   • Store generated YAML as one object per file, so an overwrite of an existing object shows up as such in review
   • Detect duplicate objects when generating YAML and warn before review, treating objects with the same group, namespace and name as the same even when the apiVersion string differs
   • Add the Argo CD Prune=false annotation to all stateful resources and to Namespace objects managed by Argo CD
   • Set FailOnSharedResource=true on Argo CD Applications so Argo CD fails before changing an object another Application manages or managed

   Lessons

   The biggest gap was that monitoring did not notice the deletion quickly, which pushed the team toward a reflex rollback; in a stateful system a revert can create a new, empty instance instead of bringing the old one back. Retained volumes and clients that retry writes are what kept data loss at zero. Rendering many objects into one file let an overwrite of an existing object look like an addition, so generated configuration needs one object per file and duplicate detection that compares objects the way Kubernetes does. Stateful resources need protection from pruning, and that protection must cover their Namespace too, or deleting the namespace removes everything inside it.

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3. IL-0111 Switching the main Kubernetes ingress controller from Traefik v1 to v2 stopped X-Forwarded headers being passed, which broke the Okta login flow for every service using Okta and stopped DFDS online bookings for over an hour

   DFDS2021

   Symptoms

   After the switch to Traefik v2, functional tests indicated that everything was fine, and this was reported on Slack at 08:44 UTC. The first sign of trouble came at 09:26 UTC, when a developer reported a high count of HTTP 307 redirects, especially on the Okta service. At 09:32 UTC the team learned that the online booking system was down.

   Service outage

   Trigger

   At 08:22 UTC the AWS load balancers were updated to send requests to the new Traefik v2 reverse proxy as part of the migration away from Traefik v1.

   Root cause

   Configuration change

   Component

   Ingress controllerCloud load balancer

   Contributing factor

   Missed in reviewMonitoring blind spot

   Detection

   A developer reported a high count of HTTP 307 redirects, in particular on the Okta service, at 09:26 UTC, 64 minutes after the change; six minutes later the team was told the online booking system was down. The functional tests run after the switch had not caught it.

   Remediation

   • Rolled back the switch to Traefik v2, putting rollback ahead of investigation because of how critical the booking system is

   Action items

   • Consider how critical announcements can be made more visible
   • Consider whether the ALBs used for testing should have been shared with the teams so they could test their own scenarios

   Lessons

   Cloud Engineering cannot test every application scenario on its own, even after testing its own applications for weeks. A header that changes value behind a new ingress controller, here x-forwarded-proto going from https to http, can break an authentication flow while basic functional tests still pass. DFDS asks whether diffing request headers before and after the migration would have shown the problem in advance.

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4. IL-0205 The GKE cluster autoscaler could not add nodes to GitLab.com's production cluster because Google Cloud ran out of SSD persistent disks in us-east1

   GitLab2021

   Symptoms

   At 08:05 UTC on 2021-06-21 the API service's Apdex (the share of requests that finish within a target time) and Rails request queuing began trending the wrong way. At 09:01 the team found the API deployment unhealthy: it needed more pods for the day's growing traffic, but no new nodes could be added to give it pod capacity. Users saw slow responses; the review found no sign that error rates rose.

   Scale-up failureHigh latencyPods PendingDeploys failing

   Trigger

   Google Cloud ran out of SSD persistent disk stock in us-east1, the region GitLab.com runs in, while the API service needed more nodes for rising user traffic.

   Root cause

   Cloud provider outage

   Component

   Cluster autoscalerNode pool

   Contributing factor

   Monitoring blind spotLimited debug accessOverlapping failures

   Detection

   There was no alert on resource availability. Apdex and Rails queuing began trending the wrong way at 08:05 UTC and an engineer declared the incident in Slack at 08:43; finding the cause took a lot of log digging: cluster autoscaler errors about node pools in backoff, then ZONE_RESOURCE_POOL_EXHAUSTED at the instance-group level, and finally Google Cloud support naming SSD as the exhausted resource.

   Remediation

   • added a node pool that uses pd-standard disks
   • scaled the new node pool by hand across all three zones to relieve the API
   • brought more pd-standard node pools online for the other blocked workloads
   • stopped production deployments and opened a Google Cloud support case about the cluster autoscaler not working with the new node pools
   • changed node pools and nodeSelectors so the remaining workloads ran on pd-standard nodes
   • removed the SSD-backed node pools after a day without problems

   Action items

   • Move Kubernetes services to pd-standard disks (delivery#1837)
   • Capture resource exhaustion errors as a metric

   Lessons

   A cloud region can run out of one specific resource, here SSD persistent disks, and the only error may be a generic ZONE_RESOURCE_POOL_EXHAUSTED that does not name it. GitLab could neither monitor nor reserve resource availability, so detection took 22 hours and the cause came from Google Cloud support. The workloads ran fine on pd-standard disks. A second problem found on the way, a cluster autoscaler that does not fall back to another matching node pool when one cannot scale, slowed the move to the new node pools.

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5. IL-0086 A deployment meant for a CircleCI test Kubernetes cluster also removed Traefik and Calico resources from the production cluster, taking down the CircleCI UI and runner.circleci.com

   CircleCI2021

   Symptoms

   At 15:35 EST on 11 March 2021 the CircleCI web UI and runner.circleci.com became unavailable. The API, which uses a separate ingress point, stayed reachable, and builds kept running.

   Service outageResources deleted

   Trigger

   An update deployed to a test Kubernetes cluster also removed Traefik and Calico resources from CircleCI's primary production cluster.

   Root cause

   Faulty deployment

   Component

   Ingress controllerCalico

   Contributing factor

   Excessive blast radiusNo runbookMonitoring blind spot

   Detection

   CircleCI engineers were alerted and began investigating. The status page posted its first notice at 20:45 UTC.

   Remediation

   • restored Traefik in the production cluster
   • restored Calico in the production cluster, after which pods served customer requests again

   Action items

   • Improve network-level documentation and runbooks to cover every layer of the Kubernetes networks
   • Improve monitoring and alerting for the network infrastructure
   • Add guardrails that isolate the production and staging clusters so they cannot interfere with each other

   Lessons

   A deployment path that can reach both a test cluster and production can remove shared networking components from production. When the ingress controller and the CNI are both affected, restoring the ingress alone is not enough: engineers had to find the link between Calico and Traefik and restore Calico before pods served traffic again. Time went to DNS and AWS red herrings because nothing linked the outage to the test deployment; CircleCI's answer is better network runbooks, network alerting and guardrails between clusters.

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